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Sherpa Thunder Roof Rack | Ford F450 (2017-2025)
Estimated to Ship: 1-2 Days
$1,449.00
- Aluminum roof rack engineered specifically for 2017-2025 Ford F450.
- 1/4" aircraft-grade aluminum side plates with 7 adjustable crossbars and stainless steel hardware.
- 300 lbs dynamic and 700 lbs static load rating — carries rooftop tents, awnings, recovery boards, fuel cans, and expedition gear.
- Choose Full Height (smooth wind fairing) or Half Height (designed to accept a single-row light bar).
- Direct bolt-on installation to factory mounting points — no drilling required.
- Manufactured in the USA by Sherpa Equipment Company and backed by a Lifetime Warranty.
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Why Choose the Sherpa Thunder Roof Rack for Your Ford F450?
Introducing The Thunder—the ultimate roof rack for your 2017-2025 Ford F250/F350/F450. Built with industry-leading ¼" thick aircraft-grade aluminum side panels and stainless steel hardware, it's one of the toughest aluminum racks around. Rated for 300 lbs dynamic and 700 lbs static, it easily handles rooftop tents, awnings, traction boards, fuel cans, and expedition cargo. Every Thunder is manufactured in the USA and backed by a Lifetime Warranty. Browse the full Sherpa collection or explore more Sherpa roof racks.
Key Features
Aircraft-Grade Aluminum
1/4" aircraft-grade aluminum side plates deliver exceptional strength without the weight penalty of steel. Optional black textured powder coat resists corrosion and scratching.
Heavy-Duty Load Rating
Rated for 300 lbs dynamic and 700 lbs static — more than enough for rooftop tents, awnings, recovery gear, spare tires, and full expedition loads.
Modular Crossbars
7 fully-adjustable extruded aluminum crossbars slide anywhere along the rack — dial in tent, awning, and gear spacing with no drilling.
Light-Bar-Ready
The Half Height wind fairing is designed to house a single-row light bar — run the lighting without adding a separate bracket or killing airflow.
Built for the Ford F450
Fitment is specific to 2017-2025 Ford F250/F350/F450 Crew Cab (SuperCrew). The Thunder measures 68" x 56.5" x 2.5" and weighs approximately ~55 lbs. Installation uses direct bolt-on to factory mounting points — no drilling required.
Every Thunder is built in the USA by Sherpa Equipment Company. Browse more options in the Sherpa roof racks collection.
Specifications
Ideal Use Cases
Overlanding & Expedition
Mount a rooftop tent, awning, traction boards, and fuel cans — the rack's dynamic rating handles serious expedition loads across any terrain.
Adventure & Weekend Trips
Carry kayaks, skis, bikes, surfboards, camping gear, and coolers without giving up interior cargo space — perfect for weekend getaways and multi-day adventures.
Daily Driver & Work Rig
Low-profile rack height keeps garage clearance, reduces wind noise, and looks factory-clean when you're not loaded up.
Light Bar & Scene Lighting
Half Height fairing option accepts a single-row light bar flush in the wind deflector — no separate brackets, no added drag.
What's Included
In the Box
- (2) Laser-cut aircraft-grade aluminum side plates
- Extruded aluminum T-channel crossbars
- (1) Aluminum wind fairing with edge trim (Full Height or Half Height per selection)
- Vehicle-specific mounting brackets and hardware
- All required stainless steel hardware for assembly
Not Included
- Light bar (sold separately)
- Rooftop tent, awning, or accessories shown in product photos
- Professional installation (optional)
Installation
No-drill installation; utilizes factory mounting points. Not compatible with models featuring the tall sharkfin antenna in front. Difficulty: Intermediate. Time: 3-5 hours DIY or 2-3 hours at a pro shop.
Questions about installation or fitment? Contact us and we will be happy to help.
Pair It With These Sherpa Essentials
About Sherpa Equipment Company
Sherpa Equipment Company is an American manufacturer of premium roof racks, bumpers, and overland gear for trucks and SUVs. Every Sherpa rack is precision laser-cut from aircraft-grade aluminum, assembled in the USA (Colorado), and backed by a Lifetime Warranty.
Explore All Sherpa ProductsHelpful Resources
Sherpa Equipment Company: Complete Guide
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Sherpa Roof Rack Guide: Features, Fitment & Best Setups
A deep-dive on Sherpa's PEAK Series and Sport Series roof racks — key features, fitment, and best setups for overlanding and daily driving.
Sherpa Roof Rack Accessories Guide: Must-Have Add-Ons
A full breakdown of Sherpa's bolt-on accessories that integrate with the T-channel system.
Frequently Asked Questions
Does the Thunder fit my F450?
The Thunder is engineered specifically for 2017-2025 Ford F250/F350/F450 Crew Cab (SuperCrew). Confirm your vehicle's year, cab configuration, and trim before ordering.
Full Height or Half Height — which fairing should I pick?
Full Height is a smooth, continuous wind deflector. Half Height accepts a single-row light bar integrated into the fairing cavity.
What is the load capacity?
300 lbs dynamic (while driving) and 700 lbs static (parked).
Does installation require drilling?
No. Direct bolt-on to factory mounting points. Not compatible with models featuring the tall sharkfin antenna in front.
What finish options are available?
Black textured powder coat (standard) with black anodized crossbars.
What is the warranty and lead time?
Lifetime Warranty. Lead time is typically up to 4 weeks as each rack is built to order.
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